TSG R0006-2014 PDF English
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TSG R0006-2014: Supervision regulation on safety technology for gas cylinder---This is an excerpt. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.), auto-downloaded/delivered in 9 seconds, can be purchased online: https://www.ChineseStandard.net/PDF.aspx/TSGR0006-2014
TECHNICAL SPECIFICATION FOR
SAFETY OF SPECIAL EQUIPMENT
Supervision regulation on
safety technology for gas cylinder
Issued on. SEPTEMBER 05, 2014
Implemented on. JANUARY 01, 2015
Issued by. General Administration of Quality Supervision, Inspection and
Quarantine of PRC
Table of Contents
Foreword... 3
1 General... 5
2 Materials... 13
3 Design... 17
4 Manufacture... 24
5 Accessories of gas cylinders... 29
6 Filling and use... 35
7 Periodic inspection... 42
8 Supplementary... 47
Appendix A Gas cylinder’s variety, variety code, corresponding product
standard... 48
Appendix B Gas cylinder’s mark... 50
Appendix C Saturated vapor pressure, filling factor, physical properties of
commonly used cylindered gases... 59
Appendix D Periodic inspection report of gas cylinder... 65
Appendix E Catalog of national standards for gas cylinder... 67
Relevant regulations and specifications... 69
1 General
1.1 Purpose
In order to ensure the safety of gas cylinders, protect the safety of people and
property, promote the development of the national economy, this Regulation is
hereby formulated in accordance with the “Law on Safety of Special Equipment”
and “Provisions on Safety Supervision of Special Equipment”.
1.2 Scope of application
This procedure is applicable to the seamless gas cylinders, welded gas
cylinders, welded insulated gas cylinders,
1.3 Special provisions on the scope of application
The cylinder accessories in the scope of application in clause 1.2 of this
Regulation shall, in addition to complying with this Regulation, also comply with
the provisions of the “Gas cylinder appurtenances safety and technical
supervision regulation” (TSG RF001). The gas cylinders for vehicles (Note 1-2)
shall, in addition to complying with this Regulation, also comply with the
provisions of the “Gas cylinders safety and technical supervision regulation for
vehicles” (TSG R0009).
1.4 Scope of non-application
This Regulation does not apply to gas cylinders for fire extinguishers that are
only subjected to transient pressure during firefighting and are not subject to
pressure during storage, fixed-use cylinder-type pressure vessels, gas
cylinders for military equipment, nuclear facilities, aerospace vehicles, railway
locomotives, offshore installations and ships, special equipment for civil airports.
1.7 Identification of design document and type test
Cylinder products shall, according to the requirements of “Gas Cylinder Design
Documents Appraisal Regulation” (TSG R1003) and “Regulation for Type Test
of Gas Cylinders” (TSG R7002), be subjected to identification of design
documents of gas cylinder products and type test. After being qualified, the
design documents can be used for manufacturing. For the gas cylinder’s
accessories as configured for the gas cylinder, if there is requirements in the
safety technical specifications and the corresponding standards, it shall first be
subjected to the type test of the accessories, then the gas cylinder.
1.8 Imported gas cylinder
The imported gas cylinders shall, in addition to complying with the relevant
provisions on the inspection of import and export commodities, also meet the
requirements of this clause.
1.8.1 Manufacturing license
The overseas manufacturing organization of the imported gas cylinder shall
meet the requirements of 1.7 of this Regulation and obtain the corresponding
manufacturing license for special equipment in China.
1.8.2 Specifications and corresponding standards for design and
manufacture
1.5 of this Regulation.
When the liquefied petroleum gas filling organization uses the information label
to make management and has more than 300000 liquefied petroleum gas
cylinders of self-owned property rights,
1.14.1.3 Marking of welded insulated gas cylinders (including automotive
welded insulated gas cylinders)
1.14.2 Periodic inspection mark of gas cylinder
The periodic inspection stencils mark, label mark, inspection mark ring,
inspection color code of the gas cylinder shall comply with the provisions of
Appendix B of this Regulation. The gas cylinder’s periodic inspection agency
shall stamp the inspection qualification stencils on the qualified gas cylinder or
make a permanent inspection qualification mark on the gas cylinder one by one.
1.15 Supervisory management
2 Materials
2.1 Basic requirements
2.3 Use of material and transplantation of mark
2.3.1 Basic requirements
2.3.2 Performance requirements
2.3.2.1 General requirements
2.3.2.2 Materials for compressed natural gas cylinders or steel liners for
vehicles, materials for steel seamless gas cylinders containing
compressed natural gas
When the actual tensile strength of the material is more than 880 MPa, it shall
meet the following requirements.
2.3.2.3 Long tube trailer, bundle container
2.3.2.3.1 Materials for large-volume steel seamless gas cylinder
2.3.2.3.2 Materials for the liner of wrapped gas cylinder
The mechanical properties after heat treatment shall comply with the
requirements of relevant standards.
2.3.3 Requirements for material compatibility
3 Design
3.1 Thickness of cylinders
The design method used to determine the wall thickness of the gas cylinder
shall comply with the relevant standards. The design of the cylinder body of the
fiber-wrapped gas cylinder shall adopt the stress analysis design method.
3.2 Hydraulic test pressure and pneumatic test pressure of gas cylinder
3.3 Airtightness test pressure of gas cylinder
The airtightness test pressure of gas cylinder is generally the nominal working
pressure. When the corresponding standard has special requirements on the
airtightness test pressure, it shall be implemented according to such
requirements.
3.4 Actual bursting safety factor of gas cylinder
The actual bursting safety factor of the gas cylinder is the ratio of the actual
hydraulic bursting test pressure to the nominal working pressure, which shall
be more than or equal to the requirements of Table 3-1.
3.5 Yield strength and tensile strength of metal materials for gas cylinder
When designing a gas cylinder, the yield strength and tensile strength of the
metal material of the cylinder body shall be selected from the lower limit value
specified by the material standard or the guaranteed value of heat treatment.
The ratio of the design value of the yield strength to the tensile strength (yield
ratio) shall not be more than that as specified in Table 3-2.For those outside
the scope of Table 3-2, it shall follow the provisions of the corresponding
standards.
4 Manufacture
4.1 Manufacturing conditions
The gas cylinder’s manufacturing organization shall obtain the corresponding
special equipment manufacturing license.
4.2 Batching and batch size of gas cylinders
4.2.1 Batching
Gas cylinders shall be manufactured in batches. the batching of gas cylinders
shall comply with the following provisions.
4.2.2 Batch size
4.3 Bottom-closing and mouth-closing of tube-made gas cylinder
Steel seamless gas cylinders made by tube through bottom-closing shall be
subjected to process evaluation. In the bottom-closing forming process, it shall
not add metals. For the tube-made gas cylinder that may be exempted of overall
airtightness test of gas cylinder according to the corresponding standards, it
shall, before mouth-closing, take reliable measures to carry out the bottom
airtightness test.
4.4 Welding
4.7 Filler and solvent for dissolved acetylene gas cylinder
4.7.1 Filler
4.7.2 Solvent
4.8 Non-destructive testing
4.10 Exit-factory data
When the gas cylinder is exit-factory, the manufacturing organization shall issue
a product certificate one by one and a batch inspection quality certificate
according to the batch.
4.11 Supervisory inspection or product manufacture
The safety performance of the manufacturing process of gas cylinder products
shall be supervised and inspected by the supervisory inspection agency. The
supervisory inspection agency shall issue the “Certificate for supervisory
inspection of manufacture of gas cylinder products”.
5 Accessories of gas cylinders
5.1 Scope of accessories of gas cylinder
Gas cylinder’s accessories include gas cylinder valve, emergency shut-off valve,
safety pressure relief device, filling limit and flow limit device, cylinder cap and
so on.
5.2 Design of gas cylinder’s accessories
5.2.1 Cylinder valve
5.2.1.2 Material of cylinder’s valve
The material selection of cylinder’s valve material shall consider the following
factors.
5.2.2.1 Principles for setting safe-pressure relief device
5.2.3 Other safety protection devices
If such accessories as a pressure gauge, a liquid level gauge, an emergency
shut-off device, a filling limit and a flow limit device are installed on the gas
cylinder, they shall comply with the requirements of relevant standards. The
seals used shall not chemically react with the medium contained.
5.2.4 Cap and protective cover
5.2.5 Base
Gas cylinders that cannot stand upright from the bottom of the cylinder shall be
equipped with a base (except for gas cylinders with fixed brackets or assembly
frames).
5.3 Requirements for manufacture and installation of cylinder’s valve
6 Filling and use
6.1 Filling license
The gas cylinder’s filling organization shall obtain the gas cylinder’s filling
license in accordance with the provisions of the “Gas cylinder filling licensing
regulation” (TSG R4001).
6.2 Registration for use of gas cylinder
The gas cylinder’s filling organization shall apply for the registration for use of
gas cylinders in accordance with the requirements of the “Gas cylinder service
registration administration regulation” (TSG R5001).
6.4 Basic requirements for filling
6.4.1 Painting mark
The filling organization of the gas cylinder is responsible for coating the filling
station’s mark on the self-owned or managed gas cylinder’s body, is responsible
for the daily maintenance of the gas cylinder, applying the color of the gas
cylinder according to the original mark as well as the color ring mark.
6.4.3 Files of gas cylinder
The gas cylinder’s filling organization shall establish an information
management database and a gas cylinder file for gas cylinder.
6.5 Special requirements for filling
6.5.1 Gas filling device
6.7 Safety requirements for the use of gas cylinders and gas
6.7.1 Basic requirements
The gas cylinder’s filling organization shall provide the cylinder gas’s
distribution organization and the consumer with the gas cylinders which meet
the requirements of the safety technical specifications and corresponding
standards. It shall be responsible for publicizing and training the knowledge on
safe use of the gas cylinders. It is required to comply with the following
requirements.
7 Periodic inspection
7.1 Inspection agency and its inspectors
The gas cylinder’s periodic inspection agency shall, in accordance with the
“Accreditation criteria on special equipment inspection agencies” (TSG Z7001),
obtain the periodic inspection approval certificate for gas cylinders, conduct
periodic inspections of gas cylinders in strict accordance with the approved
inspection scope, accept the supervision by the quality supervision department.
7.2 Main duties of the gas cylinder’s inspection agency.
7.3 Arrangement of inspection work
The gas cylinder’s owner organizations or the filling organization shall promptly
send the gas cylinders (including the gas cylinders for vehicles, gas cylinders
for respirators) which are expired and to be inspected or other cylinders that
meet the requirements of 7.5 of this Regulation to the gas cylinder’s periodic
inspection agency which has corresponding qualification for periodic inspection.
7.4 Inspection cycle and scrapping period
7.4.1 Inspection cycle of various gas cylinders
The inspection cycle of gas cylinders shall not exceed the provisions of this
clause.
7.4.1.2 Dissolved acetylene gas cylinders and composite gas cylinders for
respirators
They are inspected once every 3 years.
7.4.1.3 Liquefied petroleum gas cylinders for vehicles and liquefied dimethyl
ether cylinders for vehicles
They are inspected once every 5 years.
7.8 Inspection records and reports
The gas cylinder’s periodic inspection agency shall fill in the inspection record
carefully. After the inspection, it shall issue the inspection report of gas cylinders
on the qualified or scrapped gas cylinder (see Appendix D for the format). The
inspection record and inspection report shall be true and accurate.
7.9 Elimination of use function
The disposal of eliminating the use function of the discarded gas cylinder shall
be handled by the organization as designated by the local quality supervision
department. Elimination of the use function shall be achieved in an
unrecoverable manner such as flattening or disintegration of the cylinder. It shall
not use the method of drilling or damaging the cylinder’s thread.
8 Supplementary
8.1 Right of interpretation
For this Regulation, the AQSIQ is responsible for its interpretation.
TECHNICAL SPECIFICATION FOR
SAFETY OF SPECIAL EQUIPMENT
Supervision regulation on
safety technology for gas cylinder
Issued on. SEPTEMBER 05, 2014
Implemented on. JANUARY 01, 2015
Issued by. General Administration of Quality Supervision, Inspection and
Quarantine of PRC
Table of Contents
Foreword... 3
1 General... 5
2 Materials... 13
3 Design... 17
4 Manufacture... 24
5 Accessories of gas cylinders... 29
6 Filling and use... 35
7 Periodic inspection... 42
8 Supplementary... 47
Appendix A Gas cylinder’s variety, variety code, corresponding product
standard... 48
Appendix B Gas cylinder’s mark... 50
Appendix C Saturated vapor pressure, filling factor, physical properties of
commonly used cylindered gases... 59
Appendix D Periodic inspection report of gas cylinder... 65
Appendix E Catalog of national standards for gas cylinder... 67
Relevant regulations and specifications... 69
1 General
1.1 Purpose
In order to ensure the safety of gas cylinders, protect the safety of people and
property, promote the development of the national economy, this Regulation is
hereby formulated in accordance with the “Law on Safety of Special Equipment”
and “Provisions on Safety Supervision of Special Equipment”.
1.2 Scope of application
This procedure is applicable to the seamless gas cylinders, welded gas
cylinders, welded insulated gas cylinders,
1.3 Special provisions on the scope of application
The cylinder accessories in the scope of application in clause 1.2 of this
Regulation shall, in addition to complying with this Regulation, also comply with
the provisions of the “Gas cylinder appurtenances safety and technical
supervision regulation” (TSG RF001). The gas cylinders for vehicles (Note 1-2)
shall, in addition to complying with this Regulation, also comply with the
provisions of the “Gas cylinders safety and technical supervision regulation for
vehicles” (TSG R0009).
1.4 Scope of non-application
This Regulation does not apply to gas cylinders for fire extinguishers that are
only subjected to transient pressure during firefighting and are not subject to
pressure during storage, fixed-use cylinder-type pressure vessels, gas
cylinders for military equipment, nuclear facilities, aerospace vehicles, railway
locomotives, offshore installations and ships, special equipment for civil airports.
1.7 Identification of design document and type test
Cylinder products shall, according to the requirements of “Gas Cylinder Design
Documents Appraisal Regulation” (TSG R1003) and “Regulation for Type Test
of Gas Cylinders” (TSG R7002), be subjected to identification of design
documents of gas cylinder products and type test. After being qualified, the
design documents can be used for manufacturing. For the gas cylinder’s
accessories as configured for the gas cylinder, if there is requirements in the
safety technical specifications and the corresponding standards, it shall first be
subjected to the type test of the accessories, then the gas cylinder.
1.8 Imported gas cylinder
The imported gas cylinders shall, in addition to complying with the relevant
provisions on the inspection of import and export commodities, also meet the
requirements of this clause.
1.8.1 Manufacturing license
The overseas manufacturing organization of the imported gas cylinder shall
meet the requirements of 1.7 of this Regulation and obtain the corresponding
manufacturing license for special equipment in China.
1.8.2 Specifications and corresponding standards for design and
manufacture
1.5 of this Regulation.
When the liquefied petroleum gas filling organization uses the information label
to make management and has more than 300000 liquefied petroleum gas
cylinders of self-owned property rights,
1.14.1.3 Marking of welded insulated gas cylinders (including automotive
welded insulated gas cylinders)
1.14.2 Periodic inspection mark of gas cylinder
The periodic inspection stencils mark, label mark, inspection mark ring,
inspection color code of the gas cylinder shall comply with the provisions of
Appendix B of this Regulation. The gas cylinder’s periodic inspection agency
shall stamp the inspection qualification stencils on the qualified gas cylinder or
make a permanent inspection qualification mark on the gas cylinder one by one.
1.15 Supervisory management
2 Materials
2.1 Basic requirements
2.3 Use of material and transplantation of mark
2.3.1 Basic requirements
2.3.2 Performance requirements
2.3.2.1 General requirements
2.3.2.2 Materials for compressed natural gas cylinders or steel liners for
vehicles, materials for steel seamless gas cylinders containing
compressed natural gas
When the actual tensile strength of the material is more than 880 MPa, it shall
meet the following requirements.
2.3.2.3 Long tube trailer, bundle container
2.3.2.3.1 Materials for large-volume steel seamless gas cylinder
2.3.2.3.2 Materials for the liner of wrapped gas cylinder
The mechanical properties after heat treatment shall comply with the
requirements of relevant standards.
2.3.3 Requirements for material compatibility
3 Design
3.1 Thickness of cylinders
The design method used to determine the wall thickness of the gas cylinder
shall comply with the relevant standards. The design of the cylinder body of the
fiber-wrapped gas cylinder shall adopt the stress analysis design method.
3.2 Hydraulic test pressure and pneumatic test pressure of gas cylinder
3.3 Airtightness test pressure of gas cylinder
The airtightness test pressure of gas cylinder is generally the nominal working
pressure. When the corresponding standard has special requirements on the
airtightness test pressure, it shall be implemented according to such
requirements.
3.4 Actual bursting safety factor of gas cylinder
The actual bursting safety factor of the gas cylinder is the ratio of the actual
hydraulic bursting test pressure to the nominal working pressure, which shall
be more than or equal to the requirements of Table 3-1.
3.5 Yield strength and tensile strength of metal materials for gas cylinder
When designing a gas cylinder, the yield strength and tensile strength of the
metal material of the cylinder body shall be selected from the lower limit value
specified by the material standard or the guaranteed value of heat treatment.
The ratio of the design value of the yield strength to the tensile strength (yield
ratio) shall not be more than that as specified in Table 3-2.For those outside
the scope of Table 3-2, it shall follow the provisions of the corresponding
standards.
4 Manufacture
4.1 Manufacturing conditions
The gas cylinder’s manufacturing organization shall obtain the corresponding
special equipment manufacturing license.
4.2 Batching and batch size of gas cylinders
4.2.1 Batching
Gas cylinders shall be manufactured in batches. the batching of gas cylinders
shall comply with the following provisions.
4.2.2 Batch size
4.3 Bottom-closing and mouth-closing of tube-made gas cylinder
Steel seamless gas cylinders made by tube through bottom-closing shall be
subjected to process evaluation. In the bottom-closing forming process, it shall
not add metals. For the tube-made gas cylinder that may be exempted of overall
airtightness test of gas cylinder according to the corresponding standards, it
shall, before mouth-closing, take reliable measures to carry out the bottom
airtightness test.
4.4 Welding
4.7 Filler and solvent for dissolved acetylene gas cylinder
4.7.1 Filler
4.7.2 Solvent
4.8 Non-destructive testing
4.10 Exit-factory data
When the gas cylinder is exit-factory, the manufacturing organization shall issue
a product certificate one by one and a batch inspection quality certificate
according to the batch.
4.11 Supervisory inspection or product manufacture
The safety performance of the manufacturing process of gas cylinder products
shall be supervised and inspected by the supervisory inspection agency. The
supervisory inspection agency shall issue the “Certificate for supervisory
inspection of manufacture of gas cylinder products”.
5 Accessories of gas cylinders
5.1 Scope of accessories of gas cylinder
Gas cylinder’s accessories include gas cylinder valve, emergency shut-off valve,
safety pressure relief device, filling limit and flow limit device, cylinder cap and
so on.
5.2 Design of gas cylinder’s accessories
5.2.1 Cylinder valve
5.2.1.2 Material of cylinder’s valve
The material selection of cylinder’s valve material shall consider the following
factors.
5.2.2.1 Principles for setting safe-pressure relief device
5.2.3 Other safety protection devices
If such accessories as a pressure gauge, a liquid level gauge, an emergency
shut-off device, a filling limit and a flow limit device are installed on the gas
cylinder, they shall comply with the requirements of relevant standards. The
seals used shall not chemically react with the medium contained.
5.2.4 Cap and protective cover
5.2.5 Base
Gas cylinders that cannot stand upright from the bottom of the cylinder shall be
equipped with a base (except for gas cylinders with fixed brackets or assembly
frames).
5.3 Requirements for manufacture and installation of cylinder’s valve
6 Filling and use
6.1 Filling license
The gas cylinder’s filling organization shall obtain the gas cylinder’s filling
license in accordance with the provisions of the “Gas cylinder filling licensing
regulation” (TSG R4001).
6.2 Registration for use of gas cylinder
The gas cylinder’s filling organization shall apply for the registration for use of
gas cylinders in accordance with the requirements of the “Gas cylinder service
registration administration regulation” (TSG R5001).
6.4 Basic requirements for filling
6.4.1 Painting mark
The filling organization of the gas cylinder is responsible for coating the filling
station’s mark on the self-owned or managed gas cylinder’s body, is responsible
for the daily maintenance of the gas cylinder, applying the color of the gas
cylinder according to the original mark as well as the color ring mark.
6.4.3 Files of gas cylinder
The gas cylinder’s filling organization shall establish an information
management database and a gas cylinder file for gas cylinder.
6.5 Special requirements for filling
6.5.1 Gas filling device
6.7 Safety requirements for the use of gas cylinders and gas
6.7.1 Basic requirements
The gas cylinder’s filling organization shall provide the cylinder gas’s
distribution organization and the consumer with the gas cylinders which meet
the requirements of the safety technical specifications and corresponding
standards. It shall be responsible for publicizing and training the knowledge on
safe use of the gas cylinders. It is required to comply with the following
requirements.
7 Periodic inspection
7.1 Inspection agency and its inspectors
The gas cylinder’s periodic inspection agency shall, in accordance with the
“Accreditation criteria on special equipment inspection agencies” (TSG Z7001),
obtain the periodic inspection approval certificate for gas cylinders, conduct
periodic inspections of gas cylinders in strict accordance with the approved
inspection scope, accept the supervision by the quality supervision department.
7.2 Main duties of the gas cylinder’s inspection agency.
7.3 Arrangement of inspection work
The gas cylinder’s owner organizations or the filling organization shall promptly
send the gas cylinders (including the gas cylinders for vehicles, gas cylinders
for respirators) which are expired and to be inspected or other cylinders that
meet the requirements of 7.5 of this Regulation to the gas cylinder’s periodic
inspection agency which has corresponding qualification for periodic inspection.
7.4 Inspection cycle and scrapping period
7.4.1 Inspection cycle of various gas cylinders
The inspection cycle of gas cylinders shall not exceed the provisions of this
clause.
7.4.1.2 Dissolved acetylene gas cylinders and composite gas cylinders for
respirators
They are inspected once every 3 years.
7.4.1.3 Liquefied petroleum gas cylinders for vehicles and liquefied dimethyl
ether cylinders for vehicles
They are inspected once every 5 years.
7.8 Inspection records and reports
The gas cylinder’s periodic inspection agency shall fill in the inspection record
carefully. After the inspection, it shall issue the inspection report of gas cylinders
on the qualified or scrapped gas cylinder (see Appendix D for the format). The
inspection record and inspection report shall be true and accurate.
7.9 Elimination of use function
The disposal of eliminating the use function of the discarded gas cylinder shall
be handled by the organization as designated by the local quality supervision
department. Elimination of the use function shall be achieved in an
unrecoverable manner such as flattening or disintegration of the cylinder. It shall
not use the method of drilling or damaging the cylinder’s thread.
8 Supplementary
8.1 Right of interpretation
For this Regulation, the AQSIQ is responsible for its interpretation.
......
Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.
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