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GB/T 31037.1-2014 PDF English


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GB/T 31037.1-2014: PDF in English (GBT 31037.1-2014)

GB/T 31037.1-2014 GB NATIONAL STANDARD OF THE PEOPLE’S REPUBLIC OF CHINA ICS 27.070 K 82 Fuel cell power system used for industrial lift truck applications -- Part 1. Safety ISSUED ON. DECEMBER 5, 2014 IMPLEMENTED ON. JULY 1, 2015 Issued by. General Administration of Quality Supervision, Inspection and Quarantine of the People’s Republic of China; Standardization Administration of the People’s Republic of China. Table of Contents Foreword . 3  1 Scope .. 4  2 Normative references . 7  3 Terms and definitions . 8  4 Requirements .. 10  5 Test methods . 24  6 Identification . 30  7 Product manual .. 31  Annex A (Normative) Leakage calculation . 33  References . 35  Fuel cell power system used for industrial lift truck applications -- Part 1. Safety 1 Scope 1.1 Overview This Part of GB/T 31037 specifies the safety requirements and safety precautions involved in the construction, identification and performance tests of the fuel cell power system used for industrial lift truck applications. Fuel cell power systems that power electric industrial lift trucks for indoor or outdoor use include fuel cell power systems (referred to as power systems) and energy storage modules. An energy storage module refers to an electrical energy storage device that is used to start a power system, or to help or supplement a fuel cell power system to power internal or external loads. It consists of a lead-acid battery, a nickel-metal hydride battery, a lithium-ion battery, a super capacitor, or other energy storage modules with corresponding functions. This Part covers only the safety requirements of the fuel cell power system and does not include energy storage modules. The industrial lift trucks involved in this Part include. counterbalanced fork lift truck, reach truck, straddle truck, pallet-stacking truck, platform truck, truck with elevatable operation position, side-loading truck, rough terrain truck, lateral stacking truck (both sides), lateral and front stacking truck, stacking high-lift straddle carrier, pallet truck, platform and stillage truck, non-stacking low-lift straddle carrier, and order picking truck. This Part is applicable to proton exchange membrane (PEM) fuel cell power systems that use gaseous hydrogen as the fuel and air as the oxidant. Hydrogen storage devices suitable for use in this Part include. — fixed or replaceable; — refillable or disposable; — integrated or installed on power systems or industrial lift trucks. This Part only considers dangerous situations that may cause injury to people, objects or the environment outside the fuel cell power system, and proposes safety requirements for such dangerous situations, excluding the safety used to filter and regulate the pressure of the oxidant (air) input to the power system, then deliver oxidant (air) to the fuel cell module. — Thermal management system. It includes, but is not limited to radiators and associated fans, piping, circulating fluid pumps, valves, sensor devices, cooling fluid storage and replenishment tanks, etc., which can be used to keep the power system operating within the manufacturer specified operating temperature range by heating or cooling or heat removal. — Humidifying system. A device for humidifying fuel and oxidant (air) to increase relative humidity. — Water treatment system. It includes, but is not limited to piping, circulating water pumps, valves, sensor devices, water storage and replenishment tanks, etc. When water generated by the power system is used for humidifying fuel or oxidant or other uses, the particles and metal ions that are harmful to the power system shall be removed. — Control system. It consists of sensor devices, circuits, actuators, control devices, and software programs that are necessary for regulation and monitoring, so that the power system’s operating parameters are able to be kept within the manufacturer’s given limits without human intervention, thus ensuring the normal operation of the power system. — Power regulating system. It includes, but is not limited to DC / DC or DC / AC, circuits, etc. The output power of the fuel cell stack will, by regulating current and voltage according to the requirements for the power required for the internal device of the power system and the external output power, provide the power output that meets the requirements of use. — Ventilation system. A system that achieves air exchange inside and outside the power system through forced or natural means. — Fuel cell power system. It consists of all or part of the components in the schematic diagram for the boundary of the power system, and is combined with an energy storage module to form a fuel cell dynamic system. According to its different structures, it can be divided into two types. all-in- one and integrated.  All-in-one system. All the components of the power system are loaded into one shell as an integral whole; the display and control interface or function buttons can be installed in the place where the operator can conveniently operate according to the actual situation.  Integrated system. All the components of the power system are dispersedly installed on an industrial lift truck in accordance with the structural space and the center of gravity of the industrial lift truck. However, all the components are connected together through circuits GB 17799.3-2012 Electromagnetic compatibility (EMC) -- Generic standards -- Emission standard for residential, commercial and light-industrial environments GB 17799.4-2012 Electromagnetic compatibility (EMC) -- Generic standards -- Emission standard for industrial environments GB/Z 18333.1-2001 Lithium-ion batteries for electric road vehicles GB/T 18384.3-2001 Electric vehicles -- Safety specification -- Part 3. Protection of persons against electric hazards GB/T 20042.1-2005 Proton exchange membrane fuel cell -- Terminology GB/T 20801 (all parts) Pressure piping code -- Industrial piping GB/T 20972.1-2007 Petroleum and natural gas industries -- Material for use in H2S-containing environments in oil and gas production -- Part 1. General principles for selection of cracking resistant materials GB/T 24499-2009 Technology glossary for gaseous hydrogen, hydrogen energy and hydrogen energy system GB/T 24549-2009 Fuel cell electric vehicles -- Safety requirements GB/T 28816-2012 Fuel cell -- Terminology HB 5067 Test method for hydrogen embrittlement evaluation of plating processes ISO 15916 Basic considerations for the safety of hydrogen systems ISO 17268.2-2006 Compressed hydrogen surface vehicle refuelling connection devices 3 Terms and definitions The terms and definitions defined in GB/T 2900 (all parts), GB/T 6104-2005, GB/T 20042.1-2005, GB/T 28816-2012, and GB/T 24499-2009 as well as the following ones are applicable to this document. 3.1 Lower flammability limit, LFL It refers to the lowest concentration of fuel in the fuel-air mixture that can be ignited by the source of ignition. NOTE. This fuel-air mixture is flammable if the source of ignition can cause combustion, mainly depending on the fuel-air mixture ratio or composition. A critical ratio of the mixture concentration below the lower temperature changes, other effects (such as electrolytic corrosion) that occur when these materials are placed together, the effects of ultraviolet radiation, the effects of hydrogen erosion to the mechanical properties of the materials and interactions between the materials. In addition, flame- retardant materials shall be selected as far as possible. — Non-metallic pipes and related accessories shall comply with the provisions of GB/T 5563, GB/T 15329.1, and GB/T 20801. — Vulcanized rubber and thermoplastic rubber parts shall comply with the provisions of GB/T 3512-2001. — Metal piping and metal fittings shall comply with the provisions of GB/T 20972.1-2007. — Materials and components as well as structural design shall be based on the level of hazardous areas in which they are located in the power system or industrial lift truck, and shall comply with the relevant requirements of GB 3836.1-2010. 4.3 Piping system and fuel storage system 4.3.1 Overview The materials of the piping system, fuel storage device and related accessories shall comply with the provisions of 4.2. In addition. — the resistance to hydrogen embrittlement of hydrogen-related metal parts shall comply with the provisions of HB 5067; — hydrogen-related rubber parts shall comply with the provisions of ISO 15916; — easily corroded parts shall take effective measures for corrosion protection, such as corrosion protection coating; — the piping system shall be able to withstand the pressure of 1.5 times the maximum allowable operating pressure specified by the manufacturer and pass the air tightness test specified in 5.2. 4.3.2 Piping system and its accessories 4.3.2.1 Overview The piping system and its accessories such as fittings, etc. shall meet the following requirements. — The maximum operating pressure and maximum operating temperature of — Plastic or rubber pipe fittings conveying flammable gases shall be prevented from possible overheating. The minimum thermal deformation temperature of the material used shall be higher than the maximum temperature or set temperature allowed by the power system. — Plastic or rubber materials used in hazardous areas shall have effective measures against the accumulation of electrostatic charges, such as electrical conductivity. The resistance per 1m of non-metallic piping shall not exceed 1MΩ. 4.3.2.4 Hydrogen piping and its accessories The hydrogen piping and its accessories used shall meet the following requirements. —... ......
 
Source: Above contents are excerpted from the PDF -- translated/reviewed by: www.chinesestandard.net / Wayne Zheng et al.