GB/T 10827.2-2021 PDF English
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Industrial trucks - Safety requirements and verification - Part 2: Self-propelled variable-reach trucks
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GB/T 10827.2-2021: PDF in English (GBT 10827.2-2021) GB/T 10827.2-2021
GB
NATIONAL STANDARD OF THE
PEOPLE’S REPUBLIC OF CHINA
ICS 53.060
CCS J 83
GB/T 10827.2-2021 / ISO 3691-2:2016
Industrial Trucks – Safety Requirements and
Verification – Part 2: Self-Propelled Variable-Reach Trucks
(ISO 3691-2:2016, IDT)
ISSUED ON: DECEMBER 31, 2021
IMPLEMENTED ON: JULY 01, 2022
Issued by: State Administration for Market Regulation;
Standardization Administration of the People’s Republic of China.
Table of Contents
Foreword ... 3
Introduction ... 4
1 Scope ... 6
2 Normative References ... 7
3 Terms and Definitions ... 10
4 Safety Requirements and/or Protective Measures ... 13
5 Verification of Safety Requirements and/or Protective Measures ... 34
6 Information for Use ... 36
Annex A (Informative) Rated Capacity of Truck ... 46
Annex B (Informative) List of Significant Hazards ... 49
Bibliography ... 54
Foreword
This Document was drafted as per the rules specified in GB/T 1.1-2020 Directives for
Standardization – Part 1: Rules for the Structure and Drafting of Standardizing Documents.
This Document is Part 2 of GB/T 10827 Industrial Trucks – Safety Requirements and
Verification. GB/T 10827 has published the following parts:
--- Part 1: Self-Propelled Industrial Trucks, other than Driverless Trucks, Variable-Reach
Trucks and Burden-Carrier Trucks;
--- Part 2: Self-Propelled Variable-Reach Trucks;
--- Part 5: Pedestrian-Propelled Trucks.
This Document equivalently adopted ISO 3691-2:2016 Industrial Trucks – Safety Requirements
and Verification – Part 2: Self-propelled Variable-Reach Trucks.
Please note some contents of this Document may involve patents. The issuing agency of this
Document shall not assume the responsibility to identify these patents.
This Document was proposed by China Machinery Industry Federation.
This Document shall be under the jurisdiction of National Technical Committee on Industrial
Trucks of Standardization Administration of China (SAC/TC 332).
Drafting organizations of this Document: Noblelift Intelligent Equipment Co., Ltd.; Beijing
Materials Handling Research Institute Co., Ltd.; Zhejiang Provincial Special Equipment
Inspection and Research Institute; Anhui Heli Co., Ltd.; Hangcha Group Co., Ltd.; Lonking
(Shanghai) Forklift Co., Ltd.; Sunward Intelligent Equipment Co., Ltd.; and Vehicle Quality
Supervision and Inspection Center in National Field (Factory).
Chief drafting staffs of this Document: Luo Jiafu, Zhou Xiaojing, Yu Xuefen, Wang Dan, Wang
Ying, Fang Xiaohui, Zhao Chunhui, Liu Kaideng, Liu Liming, and Ni Dong.
Industrial Trucks – Safety Requirements and
Verification – Part 2: Self-Propelled Variable-Reach Trucks
1 Scope
This Document gives safety requirements and the means for their verification for self-propelled
industrial variable-reach trucks and variable-reach container handlers/reach stackers as defined
in ISO 5053-1 (hereafter referred to as trucks), equipped with forks or integral load-handling
devices for normal industrial duties (e.g., fork arms or means, such as spreaders, for handling
containers).
It is not applicable to
--- rough-terrain variable-reach trucks,
--- rough-terrain variable-reach trucks for handling containers,
--- machines designed primarily for earth-moving (e.g., loaders and dozers), even when their
buckets and blades are replaced with forks,
--- machines from which the load can swing freely in all directions.
For the purposes of this Document, fork arms and integrated attachments are considered to be
a part of the truck, whereas attachments/equipment mounted on the load carrier or on the fork
arms which are removable by the user are not. Nevertheless, requirements for such attachments
are also given by this Document.
This Document deals with all significant hazards, hazardous situations or hazardous events, as
listed in Annex B, with the exception of the following, relevant to the applicable machines when
used as intended and under conditions of misuse which are reasonably foreseeable by the
manufacturer.
It does not establish requirements for hazards that can occur
--- during construction,
--- when using trucks on public roads,
--- when operating in potentially explosive atmospheres, or
--- when lifting persons.
2 Normative References
The provisions in following documents become the essential provisions of this Document
through reference in this Document. For the dated documents, only the versions with the dates
indicated are applicable to this Document; for the undated documents, only the latest version
(including all the amendments) is applicable to this Document.
GB/T 8420-2011 Earth-Moving Machinery - Physical Dimensions of Operators and
Minimum Operator Space Envelope (ISO 3411:2007, IDT)
GB/T 15706-2012 Safety of Machinery - General Principles for Design - Risk Assessment
and Risk Reduction (ISO 12100:2010, IDT)
ISO 2328 Fork-Lift Trucks – Hook-on Type Fork Arms and Fork Arm Carrier – Mounting
Dimensions
NOTE: GB/T 5184-2016 Fork-Lift Trucks – Hook-on Type Fork Arms and Fork Arm Carrier –
Mounting Dimensions (ISO 2328:2011, IDT)
ISO 2330 Fork-Lift Trucks – Form Arms – Technical Characteristics and Testing
NOTE: GB/T 5182-2008 Fork-Lift Trucks – Form Arms – Technical Characteristics and Testing
(ISO 2330:2002, IDT)
ISO 2867 Earth-Moving Machinery – Access Systems
NOTE: GB/T 17300-2017 Earth-Moving Machinery – Access Systems (ISO 2867:2011, IDT)
ISO 3287 Powered Industrial Trucks – Symbols for Operator Controls and Other Displays
NOTE: GB/T 7593-2008 Powered Industrial Trucks – Symbols for Operator Controls and Other
Displays (ISO 3287:1999, IDT)
ISO 3795 Road Vehicles, and Tractors and Machinery for Agriculture and Forestry –
Determination of Burning Behavior of Interior Materials
NOTE: GB/T 20953-2007 Tractors and Machinery for Agriculture and Forestry – Determination of
Burning Behavior of Cab Interior Materials (ISO 3795:1989, MOD)
ISO 4413 Hydraulic Fluid Power – General Rules and Safety Requirements for Systems
and their Components
NOTE: GB/T 3766-2015 Hydraulic Fluid Power – General Rules and Safety Requirements for
Systems and their Components (ISO 4413:2010, MOD)
ISO 5053-1 Industrial Trucks – Terminology and Classification – Part 1: Types of
Industrial Trucks
NOTE: GB/T 6104.1-2018 Industrial Trucks – Terminology and Classification – Part 1: Types of
Industrial Trucks (ISO 5053-1:2015, IDT)
ISO 5353 Earth-Moving Machinery, and Tractors and Machinery for Agriculture and
Forestry – Seat Index Point
NOTE: GB/T 8591-2000 Earth-Moving Machinery - Seat Index Point (eqv ISO 5353:1995)
ISO 6055:2004 Industrial Trucks – Overhead Guards – Specification and Testing
NOTE: GB/T 5143-2008 Industrial Trucks – Overhead Guards – Specification and Testing (ISO
6055:2004, IDT)
ISO 6292 Powered Industrial Trucks and Tractors – Brake Performance and Component
Strength
NOTE: GB/T 18849-2011 Powered Industrial Trucks – Brake Performance and Component
Strength (ISO 6292:2008, IDT)
ISO 7000 Graphical Symbols for Use on Equipment – Registered Symbols
ISO 10263-2 Earth-Moving Machinery – Operator Enclosure Environment – Part 2: Air
Filter Element Test Method
NOTE: GB/T 19933.2-2014 Earth-Moving Machinery – Operator Enclosure Environment – Part 2:
Air Filter Element Test Method (ISO 10263-2:2009, IDT)
ISO 10263-3 Earth-Moving Machinery – Operator Enclosure Environment – Part 3:
Pressurization Test Method
NOTE: GB/T 19933.3-2014 Earth-Moving Machinery – Operator Enclosure Environment – Part 3:
Pressurization Test Method (ISO 10263-3:2009, IDT)
ISO 10263-4 Earth-Moving Machinery – Operator Enclosure Environment – Part 4:
Heating, Ventilating and Air Conditioning (HVAC) Test Method and Performance
NOTE: GB/T 19933.4-2014 Earth-Moving Machinery – Operator Enclosure Environment – Part 4:
Heating, Ventilating and Air Conditioning (HVAC) Test Method and Performance (ISO 10263-
4:2009, IDT)
ISO 13284 Fork-Lift Trucks – Fork Arm Extensions and Telescopic Form Arms –
Technical Characteristics and Strength Requirements
NOTE: 22417-2008 Fork-Lift Trucks – Fork Arm Extensions and Telescopic Form Arms –
Technical Characteristics and Strength Requirements (ISO 13284:2003, IDT)
ISO 13564-1 Powered Industrial Trucks – Test Methods for Verification of Visibility – Part
1: Sit-on and Stand-on Operator Trucks and Variable-Reach Trucks up to and including
10t Capacity
NOTE: GB/T 32272.1-2015 Powered Industrial Trucks – Test Methods for Verification of Visibility
– Part 1: Sit-on and Stand-on Operator Trucks and Variable-Reach Trucks up to and including 10t
Capacity (ISO 13564-1:2012, IDT)
ISO 15870 Powered Industrial Trucks – Safety Signs and Hazard Pictorials – General
Principles
NOTE: GB/T 26560-2011 Powered Industrial Trucks – Safety Signs and Hazard Pictorials –
General Principles (ISO 15870:2000, IDT)
ISO 15871 Industrial Trucks – Specifications for Indicator Lights for Container Handling
and Grappler Arm Operations
NOTE: GB/T 22419-2008 Industrial Trucks – Specifications for Indicator Lights for Container
Handling and Grappler Arm Operations (ISO 15871:2000, IDT)
ISO 20898 Industrial Trucks – Electrical Requirements
NOTE: GB/T 27544-2011 Industrial Trucks – Electrical Requirements (ISO 20898:2008, IDT)
ISO 21281 Construction and Layout of pedals of Self-Propelled Sit-down Rider-
Controlled Industrial Trucks – Rules for the Construction and Layout of Pedals
NOTE: GB/T 26562-2011 Construction and Layout of pedals of Self-Propelled Sit-down Rider-
Controlled Industrial Trucks – Rules for the Construction and Layout of Pedals (ISO 21281:2005,
IDT)
ISO 22915-1 Industrial Trucks – Verification of Stability – Part 1: General
NOTE: GB/T 26949.1-2020 Industrial Trucks – Verification of Stability – Part 1: General (ISO
22915-1:2016, IDT)
ISO 22915-10 Industrial Trucks – Verification of Stability – Part 10: Additional Stability
Test for Trucks Operating in the Special Condition of Stacking with Load Laterally
Displaced by Powered Devices
NOTE: GB/T 26949.10-2011 Industrial Trucks – Verification of Stability – Part 10: Additional
Stability Test for Trucks Operating in the Special Condition of Stacking with Load Laterally
Displaced by Powered Devices (ISO 22915-10:2008, IDT)
ISO 22915-11 Industrial Trucks – Verification of Stability – Part 11: Industrial Variable-
Reach Trucks
NOTE: GB/T 26949.11-2016 Industrial Trucks – Verification of Stability – Part 11: Industrial
Variable-Reach Trucks (ISO 22915-11:2011, IDT)
ISO 22915-12 Industrial Trucks – Verification of Stability – Part 12: Industrial Variable-
Reach Trucks Handling Freight Containers of 6m (20ft) Length and Loner
NOTE: GB/T 26949.12-XXXX Industrial Trucks – Verification of Stability – Part 12: Industrial
Variable-Reach Trucks Handling Freight Containers of 6m (20ft) Length and Loner (ISO 22915-
12:2015, IDT)
ISO 22915-20 Industrial Trucks – Verification of Stability – Part 20: Additional Stability
Test for Trucks Operating in the Special Condition of Offset Load, Offset by Utilization
NOTE: GB/T 26949.20-2016 Industrial Trucks – Verification of Stability – Part 20: Additional
Stability Test for Trucks Operating in the Special Condition of Offset Load, Offset by Utilization
(ISO 22915-20:2008, IDT)
ISO 24135-1 Industrial Trucks – Specifications and Test Methods for Operator Restraint
Systems – Part 1: Lap-Type Seat Belts
NOTE: GB/T 26948.1-2011 Industrial Trucks – Specifications and Test Methods for Operator
Restraint Systems – Part 1: Lap-Type Seat Belts (ISO 24135-1:2006, IDT)
3 Terms and Definitions
For the purposes of this Document, the terms and definitions given in ISO 5053-1 and GB/T
15706, and the following apply.
3.1 Self-propelled industrial variable-reach truck
Seated-rider-operated, counterbalanced lift truck with one or more articulated arms, telescopic,
non-slewing, used for stacking loads and for operation on smooth, level, prepared and
consolidated surfaces.
3.2 Actual capacity at maximum lift height with forks
Maximum load, Q2, specified by the manufacturer that the truck is capable of lifting to its
maximum height in normal operating conditions.
NOTE: It is equal to the maximum load, with center of gravity G (see Figure A.1), carried on the fork
arms (3.7) at the standard load center distance, D, as specified in Annex A, and with the boom (3.9)
adjusted to its maximum height. It is expressed in kilograms.
3.3 Actual capacity at container position with spreader
Maximum load, Q, with row (d) and height (h), specified by the manufacturer that the truck is
capable of lifting to its maximum height in normal operating conditions.
3.4 Axle locking
......
Source: Above contents are excerpted from the PDF -- translated/reviewed by: www.chinesestandard.net / Wayne Zheng et al.
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