GB/T 32662-2016 PDF English
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| Standard ID | Contents [version] | USD | STEP2 | [PDF] delivery | Name of Chinese Standard | Status |
| GB/T 32662-2016 | English | 290 |
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Complete set of pyrolysis equipment for waste rubber and waste plastic to oil
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GB/T 32662-2016: Complete set of pyrolysis equipment for waste rubber and waste plastic to oil---This is an excerpt. Full copy of true-PDF in English version (including equations, symbols, images, flow-chart, tables, and figures etc.), auto-downloaded/delivered in 9 seconds, can be purchased online: https://www.ChineseStandard.net/PDF.aspx/GBT32662-2016
GB
NATIONAL STANDARD OF THE
PEOPLE’S REPUBLIC OF CHINA
ICS 71.120; 83.200
G 95
Complete set of pyrolysis equipment for waste rubber
and waste plastic to oil
Issued on. APRIL 25, 2016
Implemented on. NOVEMBER 01, 2016
Issued by. General Administration of Quality Supervision, Inspection and
Quarantine of PRC;
Standardization Administration of PRC.
Table of Contents
Foreword... 4
1 Scope... 5
2 Normative references... 5
3 Terms and definitions... 6
4 Composition, model and basic parameters... 8
5 Requirements... 9
6 Test... 14
7 Inspection rules... 19
8 Marking, packaging, transportation and storage... 20
Appendix A (Informative) Model and compilation method of complete production
set... 22
Appendix B (Informative) Model and compilation method of main equipment 24
Appendix C (Informative) Basic parameters of main equipment and devices 27
Appendix D (Normative) Determination of oil content of solid products obtained
from pyrolysis... 28
1 Scope
This standard specifies the terms and definitions, composition, model and basic
parameters, requirements, testing, inspection rules, markings, packaging,
transportation and storage of complete set of pyrolysis equipment for waste
rubber and waste plastic to oil.
This standard applies to complete set of pyrolysis equipment for continuous and
intermittent waste rubber and waste plastic (hereinafter referred to as complete
production set).
2 Normative references
The following documents are essential to the application of this document. For
the dated documents, only the versions with the dates indicated are applicable
to this document; for the undated documents, only the latest version (including
all the amendments) are applicable to this standard.
GB/T 151 Heat exchanger
GB/T 191 Packaging - Pictorial marking for handling of goods
GB/T 2589 General principles for calculation of total production energy
consumption
GB 2893 Safety colors
GB 2894 Safety signs and guideline for the use
GB 4053.1 Safety requirements for fixed steel ladders and platform - Part 1.
Steel vertical ladders
GB 4053.3 Safety requirements for fixed steel ladders and platform - Part 3.
Industrial guardrails and steel platform
GB 4655 Safety rules of static electricity in the rubber industry
3 Terms and definitions
The following terms and definitions apply to this document.
3.1
Complete set of pyrolysis equipment for waste rubber and waste
plastic to oil
A complete production set for producing oil, non-condensable fuel gas and
solid products from the crushed waste rubber and waste plastic through
pyrolysis.
3.2
Continuous complete production set
A complete production set for continuously producing oil, non-condensable
fuel gas and solid products by continuously sending the waste rubber and
waste plastic into the pyrolysis reactor for pyrolysis, as shown in Figure 1.
3.3
Periodical complete production set
A complete production set for placing the waste rubber and waste plastics in
a pyrolysis reactor to heat up and pyrolysis; collect the oil and non-
condensable fuel gas; reduce the temperature to discharge the solid
products, for periodical production, as shown in Figure 2.
3.4
Pyrolysis reactor
The main equipment for the pyrolysis reaction of waste rubber and waste
plastic.
3.5
Heating temperature
The temperature of the heating device acting on the pyrolysis reactor.
4 Composition, model and basic parameters
4.1 Composition
The complete production set is mainly composed of feed system, pyrolysis
system (pyrolysis reactor, heating device), oil and gas cooling system (oil
separator, cooler), non-condensable fuel gas purification system, discharge
system, flue gas purification system, circulating cooling water system, electrical
control system.
4.2 Model
4.2.1 Refer to Appendix A for the model and compilation method of complete
production set.
4.2.2 Refer to Appendix B for main equipment models and compilation methods.
4.3 Basic parameters
Refer to Appendix C for the basic parameters of main equipment and devices.
5 Requirements
5.1 Basic requirements
5.1.1 The complete production set shall meet the requirements of this standard
and be manufactured in accordance with the drawings and technical documents
as approved by the prescribed procedures.
5.1.2 The pipes and valve joints shall be connected reliably, without leakage;
all piping systems shall be clean and unblocked.
5.1.3 The complete production set shall be stable during normal operation;
there shall be no abnormal vibration, no interference, jamming, or abnormal
noise.
5.2.2 The control system shall have.
5.3 Technical requirements
5.3.1 Pyrolysis reactor
5.3.1.1 The design pressure of the pyrolysis reactor is 90 kPa.
5.3.4 The manufacture, inspection and acceptance of heat exchange
equipment such as coolers shall comply with the relevant requirements of GB/T
151.
5.3.5 During load operation, the temperature of each bearing of the complete
production set shall not be higher than 60 °C.
5.3.6 The annual processing capacity of complete production set shall not be
lower than the nominal value.
5.4 Safety requirements
5.4.1 The exposed moving parts of a complete production set shall be equipped
with fixed or movable protective devices. If a protective device cannot be set,
warning signs shall be set in obvious locations and shall be given in the
instructions. Various safety signs shall comply with the requirements of GB
2894.
5.4.12 The intermediate oil tank of the complete production set shall be
equipped with a cofferdam to prevent oil leakage; its volume shall be greater
than the volume of the intermediate oil tank.
5.4.13 The steel ladders, protective railings and platforms in the complete
production set shall meet the requirements of GB 4053.1 and GB 4053.3.
5.4.14 The complete production set shall be equipped with a flammable gas
safety discharge device; its design shall meet the requirements of SH 3009.
5.4.15 The combustible gas detection and alarm system shall be installed in the
production site of complete production set; the setting of the combustible gas
detection and alarm system shall meet the requirements of SY 6503.
5.5 Environmental requirements
5.5.1 The emission concentration limits of conventional air pollutants for
complete production set are as shown in Table 1.
6 Test
6.1 Basic requirements testing
6.1.1 Test 5.1.2, 5.1.3, 5.1.4 through no-load test run and PLC program
operation testing.
6.1.2 For the testing of 5.1.5, use a point thermometer to perform testing.
6.1.3 The test of 5.1.6 shall be carried out in accordance with the provisions of
GBZ 1-2010.
6.2 Functional requirements testing
6.3 Testing of technical requirements
6.3.1 Testing of pyrolysis reactor
6.3.1.1 The water pressure or air pressure test shall be carried out in
accordance with the relevant requirements in 9.7 of NB/T 47003.1-2009.
6.3.2 Testing of heating temperature
Test the heating temperature through load test and PLC display.
6.3.3 Testing of container equipment such as oil separators and
intermediate oil tanks
The manufacture of oil separators, intermediate oil tanks and other container
equipment shall be inspected and tested in accordance with the relevant
requirements of NB/T 47003.1.
6.3.7 Testing of pyrolysis rate
6.3.7.1 Sampling of solid products obtained from pyrolysis
6.4 Safety testing
6.4.1 Visual inspection is used to check the fixed or movable protective devices,
warning signs and safety signs as required by 5.4.1.
6.4.2 After the complete production set has been operated for 4 hours under
load, use a thermometer to measure at least 6 points on the outer surface of
the thermal insulation equipment or pipeline. Take the maximum reading.
6.4.3 Visual inspection is used to check the safety colors as painted on the
safety protection parts required by 5.4.3.
6.4.4 Test the 5.4.4 in accordance with the provisions of GB 50058.
6.4.5 Insulation resistance test.
After the complete production set is installed, use an insulation resistance tester
to carry out testing in accordance with the provisions of 18.3 of GB 5226.1-2008.
6.5 Testing of environmental requirements
6.5.1 According to the method specified in Chapter 8 of GB 16297-1996, carry
out testing for the atmospheric pollutants discharged by the complete
production set in 5.5.1 and 5.5.2 and the atmospheric pollutants characteristic
of the industry.
7 Inspection rules
7.1 Inspection classification
The inspection of complete production set is divided into exit-factory inspection
and type test.
7.2 Exit-factory inspection
7.2.1 The complete production set shall be inspected by the quality inspection
department and be accompanied by a product quality certificate before leaving
the factory.
7.3 Type inspection
7.3.1 Type inspection shall be carried out in one of the following situations.
7.3.2 The samples for type inspection shall be products that have passed the
exit-factory inspection; not less than one sample shall be taken each time.
7.3.3 Type inspection items shall be carried out in accordance with the
provisions of Chapter 5 of this standard.
8 Marking, packaging, transportation and storage
8.1 Marking
Each single unit of equipment in the complete production set shall have a
product nameplate, precautions or warning signs, related movement direction
signs. The type and size of the sign shall comply with the requirements of GB/T
13306.The product sign shall have the following content.
8.2 Packaging
8.2.1 The packaging of complete production set shall comply with the relevant
requirements of GB/T 13384.The packaging box shall contain the following
technical documents (in a waterproof bag).
8.2.3 The open packaging, bundled packaging, bare parts of the complete
production set (and various system equipment) shall have reliable rain and
moisture-proof measures.
8.3 Transportation
The transportation of complete production set shall comply with the relevant
requirements of GB/T 191 and GB/T 6388.
8.4 Storage
The complete production set shall be stored in a dry and ventilated place, to
avoid moisture and corrosive gas (object). There shall be rain-proof measures
when stored outdoor.
......
Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.
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