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GB 24429-2009 PDF English

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GB 24429-2009: Sports helmets - Safety requirements and testing methods for sports helmets for cyclists and users of skateboards and roller skates
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GB 24429-2009: Sports helmets - Safety requirements and testing methods for sports helmets for cyclists and users of skateboards and roller skates


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NATIONAL STANDARD OF THE PEOPLE’S REPUBLIC OF CHINA ICS 97.220.40 Y 55 Sports helmets - Safety requirements and testing methods for sports helmets for cyclists and users of skateboards and roller skates Issued on. SEPTEMBER 30, 2009 Implemented on. JULY 01, 2010 Issued by. General Administration of Quality Supervision, Inspection and Quarantine of PRC; Standardization Administration of PRC.

Table of Contents

Foreword... 3 1 Scope... 4 2 Normative references... 4 3 Terms and definitions... 4 4 Specifications... 7 5 Requirements... 8 5.1 Structure... 8 5.2 Performance... 9 6 Test methods... 10 6.1 Laboratory environmental conditions... 10 6.2 Inspection of helmet structure, size, protection range, marking content... 10 6.3 Inspection of helmet mass... 10 6.4 Inspection of helmet vision... 11 6.5 Test of stability of helmet retention system... 13 6.6 Strength test of helmet retention system... 14 6.7 Test of energy absorption of helmet... 16 7 Marking, packaging, transportation, storage... 20 7.1 Marking... 20 7.2 Packaging, transportation, storage... 21 8 Product manual... 21

Foreword

Chapters 5, 6, 7.1, 8 of this standard are mandatory; and the rest are recommended. The main technical requirements and test methods of this standard adopt BS EN1078.1997 and F1447-06.The terms of this standard correspond to the standard clauses adopted as follows. - 5.2.2 corresponds to 4.3 of BS EN1078.1997; - 5.2.3 corresponds to 4.86 of BS EN1078.1997; - 5.2.4 corresponds to 4.6.5 of BS EN1078.1997; - 5.2.5 corresponds to 10.2 of F1447-06; - 6.4 corresponds to 5.7 of BS EN1078.1997; - 6.5 corresponds to 5.6 of BS EN1078.1997; - 6.6 corresponds to 5.5 of BS EN1078.1997. The purpose of this standard is to ensure that the helmet as manufactured in accordance with this standard can ensure the safety of the user's head as much as possible. The setting of each test is to ensure the strength of the helmet. This standard was proposed by the China Light Industry Association. This standard shall be under the jurisdiction of the National Standardization Center for Cultural and Sports Products. Drafting organizations of this standard. National Sporting Goods Quality Supervision and Inspection Center, Hebei Provincial Product Quality Supervision and Inspection Institute, Foshan Shunde Speed Skating Helmet Co., Ltd., Yueqing Kirin Motorcycle Parts Co., Ltd., Zhuhai Tailian Sports Equipment Co., Ltd. The main drafters of this standard. Wang Yanling, Zheng Genchao, Tian Xu, Zhang Ming, Lu Mingchai, Liu Fei, Yu Wenchuan, Li Weisheng, Niu Congmin. Sports helmets - Safety requirements and testing methods for sports helmets for cyclists and users of skateboards and roller skates

1 Scope

This standard specifies the terms and definitions, specifications, requirements, test methods, signs, packaging, transportation and storage, and product specifications for sports helmets for cyclists and users of skateboards and roller skates. This standard is mainly applicable to helmets for cyclists and users of skateboards and roller skates.

2 Normative references

The provisions in following documents become the provisions of this Standard through reference in this Standard. For the dated references, the subsequent amendments (excluding corrections) or revisions do not apply to this Standard; however, parties who reach an agreement based on this Standard are encouraged to study if the latest versions of these documents are applicable. For undated references, the latest edition of the referenced document applies. GB/T 10000 Human dimensions of Chinese adults

3 Terms and definitions

The following terms and definitions apply to this standard. 3.1 Sports helmet (hereinafter referred to as helmet) A device used to absorb impact energy and reduce accidental injury to the wearer's head during exercise. 3.2 Shell The outer structure of the helmet. 3.3 Cushion coat An adaptive cushion used to absorb impact energy. 3.4 Comfort pad A cushion that guarantees the comfort of head wearing. 3.5 Retention system A complete set of devices that securely hold the helmet on the head, including adjustments, straps, etc. that make the wearer more comfortable. 3.6 Strap A portion of the retention system, which is a strap that is fastened under the wearer's lower jaw to secure the helmet.

4 Specifications

The helmet is divided into four sizes according to GB/T 10000 and the size of the head circumference of the minor. large, medium, small, extra-small, as shown in Table 2.

5 Requirements

5.1 Structure The helmet is composed of a shell, a cushion coat, a comfort pad, a retention system, and the like. 5.1.1 Shell It shall meet the following requirements. 5.1.2 Cushion coat It shall meet the following requirements. 5.1.3 Comfort pad It shall meet the following requirements. 5.1.4 Retention system All parts of the retention system shall be safely and securely mounted on the helmet and meet the following requirements. 5.1.5 Protection range The helmet must cover the area above the ABCDEF line in Figure 3. 5.2 Performance 5.2.1 Helmet mass (including accessories) The mass of the helmet is. factory’s nominal value ± 30 g. 5.2.2 Helmet vision The left and right horizontal fields of view are not less than 105°; the upper field of view is not less than 25°; the lower field of view is not less than 45°.

6 Test methods

6.1 Laboratory environmental conditions The temperature is 20 °C ± 3 °C; the relative humidity is 25% ~ 75%. 6.2 Inspection of helmet structure, size, protection range, marking content 6.3 Inspection of helmet mass 6.3.1 Inspection tools Weighing instruments which have a division value of not more than 5 g. 6.3.2 Inspection steps 6.4 Inspection of helmet vision 6.4.1 Inspection device It consists of angle ruler, head model, head model fixing frame. The divisional value is 1°; the range can meet the requirements of 5.2.2. 6.6 Strength test of helmet retention system 6.6.1 Test device It consists of fixed frame, test head model, impact weight (quality 4.0 kg ± 0.2 kg), scale, loading device (total mass 5.0 kg ± 0.5 kg), simulated jaw device (width 87 mm ~ 90 mm), etc., as shown in Figure 7. 6.6.2 Test procedure a) Properly wear the helmet on the appropriate test head model according to 6.2.2c). Tie the strap through the simulated jaw and fasten it, so that the loading device (total mass 5.0 kg ± 0.5 kg) is freely acting onto the wearing device for 30 s. Then determine the starting zero of the scale; b) After the stabilization, release the impact weight so that it falls freely from the height of 600 mm ± 5 mm and hits the end stop; c) Use the scale to measure the dynamic maximum displacement of the simulated jaw device and the residual displacement at 2 min, which is the corresponding elongation of the retention system; 6.7 Test of energy absorption of helmet 6.7.1 Test device The test equipment consists of a collision test bench and an analytical recorder. It shall comply with the requirements of 5.2.5, 6.7.1.1, 6.7.4.1, 6.7.4.2 to ensure consistency of impact energy and impact effects. 6.7.4 Test procedure 6.7.4.1 Rigidly fix the acceleration sensor on the center of gravity of the head model. The angle between the sensor’s sensitive axis and the normal line of the head’s impact point shall be not more than 5°. 6.7.4.2 Calibrate the impact test device. Adjust the impact speed of the impact test head so that it collides with the standard test block at 5.44 m/s (measured at 40 mm before the impact). Under the same conditions, carry out three times impacts at an interval of 75 s ± 15 s; the peak deviation of each impact acceleration is not more than 3%. The calibration is performed before and after the test. If the average acceleration peak after the test differs from the average acceleration peak before the test by more than 5%, this test result is invalid.

7 Marking, packaging, transportation, storage

7.1 Marking Each helmet shall have the following permanent (already visible throughout the service life of the helmet) marking. 7.2 Packaging, transportation, storage 7.2.1 The packaging box of the product shall have the marking contents as specified in 7.1. 7.2.2 Products shall be transported and stored to prevent collision, moisture, erosion by organic chemicals.

8 Product manual

Each helmet shall be accompanied by the product Chinese instruction manual, including at least the following points. ......
Source: Above contents are excerpted from the full-copy PDF -- translated/reviewed by: www.ChineseStandard.net / Wayne Zheng et al.


      

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